Kia Sedona Modifications



My Honda Element had a storage platform that spanned the full width of the vehicle's interior. Between that and the vacant spare-tire well, I was able to carry enough gear that I could camp in the car at any time. There were some drawbacks, though. For one thing, I had no rear seats, so could only carry one passenger. The other compromise was that in order to sleep inside, I had to remove the driver's seat storage armrest; push both front seats all the way forward; open the liftgate and tailgate; fold out the front and rear platform extensions; and install the Honda cabana. In cold weather I'd leave the tailgates closed and use only the front extension, which left me a bit cramped.

The design aim for my 2014 Kia Sedona was to be able to keep both second-row seats in place, allowing me to carry three passengers, and only need to remove the second-row seat behind the driver (super easy) for sleeping. The way to do this without giving up my storage space was to remove the third-row seats, build a cover and access doors over the third-row seat storage well, and add a couple of topside storage bins, one of which could be removed quickly without tools.


Gear Wells and Main (Rear) Storage Bin

I don't have any construction photos of the rear-seat well cover, but suffice it to say that getting a frame in place to support it without having to drill holes in the underside of the car took some doing. I did manage to create a frame that used only existing anchors. Likewise I didn't document the construction of the main storage bin, but it was very straightforward, requiring only eight angle brackets to form the structure and four more brackets to secure it to the well cover. The main bin's installation is "permanent," but with an electric screwdriver the eight sheet metal screws securing the bin can be removed in just a few minutes.


Figure 1: Overall view showing the main well storage access door (left), main storage bin (right foreground) and second, removable storage bin (right background)


Figure 2: Main well storage hatch open to reveal miscellaneous road-trip gear. The support crossmenber in the center is removable.



Figure 3: Looking down into the main storage bin toward the secondary storage well hatch
  
Figure 4: Secondary storage well hatch open to reveal emergency gear



Anchoring the Secondary (Front) Storage Bin

In order to avoid drilling through the floor, I anchored an 18" x 20" x 3/4" piece of melamine board to the existing brackets for the third-row seats. To avoid bolt heads and nuts protruding up into the storage area, I fabricated wooden bucks to hold 1/4" carriage bolts that would protrude just enough into the board that I could use barrel nuts to hold the board down. Because the bolts would be too long to allow feeding the bucks into the seat anchor wells, I had to use cap nuts, which allowed me to adjust the height of the bolts once the bucks were seated in the anchor wells.


Figure 7: Third-row seat anchor
  
Figure 8: Seat anchor with plastic bezel removed



Figure 9: Wooden buck, bottom, showing bases of cap nuts
  
Figure 10: Buck with bolts installed



Figure 11: Feeding a buck into place (left), buck installed and carriage bolts adjusted (right)
  
Figure 12: Tops of bolts visible through holes in board (left), washers and cap nuts installed (right)



Figure 13: Base secured, in front of the main storage bin
  
Figure 14: Starboard side wall installed



Figure 15: Port side wall, with front door, installed
  
Figure 16: Lid installed



Figure 17: Door open
  
Figure 18: Door and lid closed



Figure 19: Power inverter (upper right) secured to rear storage bin; outlet cover (lower right); and auxiliary 12V outlet (lower left).
  
Figure 20: Closeup of outlet cover. This prevents the plug for the inverter and auxiliary outlet from popping out of the socket and also offers some physical protection.



Steering Wheel


Figure 21: Wheel cut to make speedometer and fuel gauge visible


Other Modifications

These include a Class III trailer hitch; 4" driver's seat track extensions; air horn; raised driver's armrests; center storage console; side fish-eye mirrors; kill switch for the backup warning beep (necessary when I use a hitch-mounted bike attachment, which blocks one of the sensors); strangling the main warning chime; and extra 12V and USB outlets all about the interior.